Cheese Vat

CHEESE VAT

Task

Cheese vat, which is one of the main machines used in cheese production; It provides heating of the milk put into it. When the desired temperature is reached, yeast and other ingredients are added into it, thanks to the mixer inside, yeast and other components are mixed homogeneously throughout the tank.

Then the fermented milk; Thanks to specially designed cutter blades that can cut into cubes, the fermented clot is cut. It forms curd after the clot matures.

Technical specifications

• The mixers of the cheese vat work bidirectionally. When turning right, it acts as a mixing, while turning left, it acts as a cutting. One of the knives, which serve as cutting, is manufactured vertically and the other horizontally. Guided bearing is made with reducer and hitch transfer.
• Dimple plate (heating wall) sheet is located in the body of cheese vat. Heating is provided by steam circulating in the heating wall. The test pressure of the steam circulating in the wall is 3 bar, and the application pressure is 1.5 bar. The tank body has a pneumatic valve steam inlet and a steam trap called a steam trap.
• The tank was created from the box profile on the platform. The platform is connected to the tank by flanged connection. Besides, there is also a mobile platform that the operator will climb on for control and control. The mobile platform used by the operator is made of stainless steel sheet with a special surface to prevent slipping.
• There is a practical and useful large-scale hygienic stainless butterfly valve at the product outlet of the tank.
• There is a manhole cover on the tank and a safety sensor grill system inside the cover. When the grill is in the open position, safety is provided so that the blades do not work.
• There is a ventilation shaft on the tank. There is also a perforated sheet inside the chimney to prevent foreign objects from escaping inside.
• There are 2 rotating CIP balls in cheese vat.
• In high capacity tanks, there is an evacuation system that works with vacuum pump made of perforated sheet to ensure the output of whey. This evacuation system is automatically immersed in the curd after the mixing process is finished, and thanks to the vacuum pump it absorbs whey and removes it from the tank.
• While the curd in the tank is emptied, there is a pneumatic piston that allows the tank body to tilt forward so that there is no product left inside.

Electrical Panel

• The electrical panel of cheese vat has IP 65 protection class and is mounted on the platform. The control of the mixers is carried out by the inverter.
• While it is done with PID control according to the demand of some customers, it can be done with PLC control according to the demand of some customers.
• In PLC controlled tanks, prescription process and some automatic control processes can be done optionally.

 Cheese Process Tank

A cheese process tank is one of the main machines used in cheese production;  It provides heating of the milk put into it.  When the desired temperature is reached, yeast and other components are added to it, thanks to the mixer inside, yeast and other components are mixed homogeneously.

Then fermented milk;  Thanks to the specially designed cutter blades that can cut into cubes, the fermented clot is cut.  After the clot matures, it forms the curd.

Cheese Process Tank Technical Specifications

The mixers of the cheese process tank work in two directions.  When turning to the right, it acts as a mixer, and when turning to the left, it acts as a cutting.  One of the knives that serve as cutting is produced vertically and the other horizontally.  Guided bedding is made with reducer and joint transfer.

There is a dimple plate (heating wall) in the body of the cheese process tanks.  Heating is provided by the steam circulating on the heating wall.  The test pressure of the steam circulating in the wall is 3 bar and the application pressure is 1.5 bar.  There is a steam inlet with a pneumatic valve in the tank body and a steam trap called a steam trap at the steam outlet.

The electrical panel of the cheese process tanks has IP 65 protection class and is mounted on the platform.  The mixers are controlled by the inverter.

According to the demand of some customers, it can be made with PID control, while according to the demand of some customers, it can be made with PLC control.

The recipe process and some automatic control processes can be done optionally in PLC controlled tanks.

The tank is built on a box profile platform.  The platform is connected to the tank by flange connection.  Next to it, there is also a mobile platform on which the operator can climb for control and command.  The mobile platform used by the operator is made of stainless steel sheet with a special surface to prevent slipping.

There is a practical and useful large-scale hygienic stainless butterfly valve at the product outlet of the tank.

There is a manhole cover on the tank and a grid system with a safety sensor on the inside of the cover.  Safety is ensured so that the blades will not operate when the grill is in the open position.

There is a ventilation shaft on the tank.  There is also a perforated sheet inside the chimney to prevent foreign objects from escaping inside.

There are 2 rotating head CIP balls in cheese process tanks.

In high-capacity tanks, there is an evacuation system working together with a vacuum pump made of the perforated sheet to ensure the output of whey.  This evacuation system is automatically immersed in the curd after the mixing process is finished and thanks to the vacuum pump, it absorbs the whey and removes it from the tank.

There is a pneumatic piston that allows the tank body to be tilted forward so that no product remains in the curd while it is being discharged into the tank.

You can contact us for Kashar Process Tank Price Information.